AIOS specializes in product engineering, program management, industrial & machine tool construction and the complete process chain for headliners and overhead systems – from concept to serial production.
AIOS offers a comprehensive range of product engineering services – from the initial concept idea through to serial production. We focus on the development and design of components as well as the precise definition and optimization of interfaces between assemblies and the vehicle.
We support the entire product development process: starting with the product and process definition, we develop customized solutions, create prototypes and validate their functionality. Throughout the entire project we support our customers as a reliable partner – from the contract award phase to the start of serial production through to serial production management.
To ensure smooth integration into the vehicle, AIOS also handles change management and adapts components to new requirements.
AIOS develops and designs product-specific tools and equipment in close cooperation with specialized companies. We focus on customized solutions that are optimally tailored to the respective requirements.
We support the entire development process – from the initial enquiry through the development phases to the start of serial production. We provide technical support for tool and equipment production and ensure that all quality and efficiency criteria are met. Even after the start of production we guarantee continuous serial support.
With structured change management we enable smooth production and flexible adaptation to new requirements.
AIOS handles the comprehensive coordination of programs by forming, leading and supporting interdisciplinary project teams. In doing so, we integrate all necessary company divisions to ensure that the project runs smoothly.
Customer support is provided throughout the entire course of the project – from the award of the contract to the start of serial production. We provide our suppliers with equally intensive support to guarantee on-time and high-quality delivery.
Detailed documentation of all project phases and continuous budget monitoring ensure that all economic and quality requirements are met.
The production of headliners follows precisely coordinated processes – from carrier production, trimming and lamination to the assembly of add-on parts. Using high quality materials and strict quality management we fulfil individual customer requirements in terms of design, precision and durability.
Tramivex and Polybond process for the production of interior trim made of combinable PU composites with the aid of various sandwich-forming layers of adhesive, foams, glass fibers, nonwovens and films
Adhesive lamination process for laminating moulded parts with a wide variety of decorative materials, right through to the qualitative visual enhancement of moulded parts
Cutting and punching process for trimming moulded parts within different work steps
System-supported and manual assembly processes for the application of purchased parts (clips, stiffening parts, assembly-supporting auxiliary materials using various processes such as gluing, clipping, flanging, riveting, welding, etc.).
System-supported and manual finishing processes such as edge folding, noise reduction, cleaning, etc.
Thermoforming process for moulding and punching of in-house developed roof reinforcement panels to improve the stability of the vehicle roof
The production of our overhead systems is based on a clearly structured and efficient process chain. From moulding to lamination to final assembly, we guarantee the highest quality and precise implementation of customer requirements through precise work steps.
Cutting and punching process for trimming moulded parts for individualization in line with customer sequences
System-supported and manual assembly processes for the application of purchased parts (cables, clips, stiffening parts, assembly-supporting support materials using various processes such as gluing, clipping, etc.)
System-supported and manual finishing processes such as edge-folding, noise reduction, cleaning, etc.
The electronic final inspection ensures maximum precision by checking all components for correctness and functionality.
Sequencing and sorting of vehicle parts into the logistics chain required by the customer
Contact us to discuss your wishes and requirements in person. We are here for you. Personally. Competent. Solution-orientated.